GT25-1W turbocharger 2674A404 for Perkins 4.40L diesel. Fits box trucks and municipal delivery vans. VSR balanced to 150k RPM. OEM and aftermarket options

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Quick Summary: Perkins 4.40L Turbocharger

This 2674A404 GT25-1W turbocharger is a direct-fit replacement for the 4-cylinder Perkins 4.40L diesel engine. Manufactured with a pre-calibrated wastegate actuator GT25 and a high-wear K18 Inconel wheel, this oil cooled heavy duty diesel turbo provides maximum durability.
OEM and aftermarket options.

Overview

Our premium aftermarket Perkins 4.40L turbocharger is engineered to resolve power drop, boost leakage, and oil weeping issues in high-utilization delivery truck turbo replacement jobs and municipal service truck turbo systems. Built in strict alignment with Perkins’ legendary engineering standards—trusted worldwide as the heart of every great machine for off-highway and commercial vehicle turbo applications—our valvetrain-driven assemblies restore original throttle response. This replacement GT25-1W (interchangeable with GT25 series) turbo is optimized for 4.40L diesel engine builds, directly replacing the OEM Perkins turbo 2674A404 and Garrett 738233-0002 cross reference. Whether you are overhauling post-2003 box trucks, servicing urban distribution vans, or maintaining specialized chassis vehicles, our assembly secures factory-spec manifold boost.

Continuous operation of commercial vehicles under constant stop-and-go city loads accelerates journal bearing wear and oil contamination. If the crankcase breather is blocked or restricted, high crankcase pressure prevents proper oil drain-back from the turbo housing, forcing oil past the dynamic piston seals and triggering excessive blue smoke, high oil consumption, and turbine wheel erosion. To eliminate these common commercial failures, our Perkins truck spares catalog features premium heavy-duty metallurgy. Cast with a high-nickel K18 Inconel turbine wheel (resisting thermal fatigue up to 750°C) and dynamically balanced on high-speed VSR machines up to 150,000 RPM, our 2674A404 (also compatible with 768233-5002 and 433289-5220S) assembly prevents internal leak-back. Technical Tip: Before installing the new unit, always inspect the crankcase breather and oil feed pipe for restriction.

Technical Specifications

Parameter Value
Turbo Model GT25-1 W / GT25 series
Primary OEM Part Number 2674A404, 2674A441
Garrett Cross Reference 738233-0002, 738233-5002S, 738233-2
Interchangeable Part Numbers 768233-5002, 433289-5220S
Engine Series Compatibility Perkins 4.40L Diesel Engine (Post-2003)
Cooling Configuration Oil Cooled Only (No coolant jackets required)
Turbine Material K18 Inconel alloy turbine wheel (750°C rating)
Core Balancing Standard VSR balanced up to 150,000 RPM (Residual balance <0.5g)
Actuator Mechanism Pneumatic wastegate actuator GT25 (flow bench calibrated)

Available Models

Our manufacturing facilities support a complete range of low-wear Perkins turbine assemblies. Check our Perkins turbocharger options for additional industrial and agricultural engine turbo choices to restore system intake pressures.

Turbo ModelPrimary Part NumberCross Ref Part NumbersCompatible Engine ModelCompatible Machine Model
TA0315466778-5004S2674A108, 2674A104, 3637326E91, 1447769M91, 409853-5042ST4.236Massey Ferguson MF698, MF390T, MF3065
TBP412452071-5003S2674A062, 452071-0003, 447450-00381006.6T4JCB Land Power, Perkins Truck
GT25-0 W711736-5025S2674A225, 2674A822, 711736-0025, 711736-0029, 433275-0002T4.40Perkins Various Tractor
GT2556S711736-5016S2674A215, 711736-0016, 433289-0185T4.40Perkins Agricultural Tractor
SJ60FT64801021AT74801002, T64801019SJ60FPerkins Generic
TA3123466674-5005S2674A076, 466674-0005, U2674A0761004.4Perkins Industrial
TB2558452065-5003S2674A150, 727530-5003, 758817-0001, 5001826792Phaser 115TiRVI Bus, Perkins Truck
GT25754127-5001S2674A431, 2674A432, 754127-00011104A-44TPerkins Gen Set Industrial
TBP4 W452089-5003S2674A059, 452089-0003T6.60Perkins Industrial
TO4E35452077-5004S2674A080, 2674A441, 452077-00041006.6Agricultural Generator
GT25 W2674A4040125/2674A4044.40LPerkins Vehicle
GT25-1 W738233-00022674A404, 768233-5002, 433289-5220S4.40LPerkins Vehicle
GT17 W754111-5007S2674A421, 754111-0007, U2674A4211103APerkins Gen Set
GT17754111-5009S2674A423, 2674A422, 754111-0008, U2674A4231103APerkins Gen Set
GT25-2 W754127-5003S2674A226, 2674A432, 2674A845, 785827-50251104A-44TAgricultural Tractor
TA5104466478-5012S2674A478, CV13727, 466478-0012, 441398-5036SCV12TCAShrewsbury Gen Set, Military Offhighway
TA31465778-5017S2674A397, 02/101815, 7C3446, 409172-0045C4.236JBC Agricultural
TO4B51465740-5001S2674352, 1446954M91, 02/100514, 2674351, 465740-0003ST6.354.1Massey Ferguson, JCB, White Tractor 2-105
TA3120466854-5001S2674A394, 2674A153, 311063, 2674A160T4.40Perkins Industrial JCB
TB41466828-5001S2674A110, 2674A107, 2674A109, 466828-0002T6.60Perkins Various
TB4131466828-5001S2674A110, 2674A107, 2674A109, 466828-0002T6.60Perkins Various
S2B407466828-50022674A407, 2674A109, 2674A410, 465191-5001SPhaser 160TPerkins Agricultural 180ti, Dodge S900
GT3571S709942-5006S2674A347, 709942-0005, 2674A346, 709947-5004SVista 6Perkins Agricultural
TBP401452024-5001S2674A128, 2674A129, 2674A131, 452024-0001210TIPerkins Truck
GTA500201BS701756-5013S223-1469, 208-0037, 701756-0013, 712371-00733406EPerkins Truck Industrial, CAT Industrial
TA313115112674A027, 2674A152, 3523036, 465778-5017ST3.152Perkins Various
S310211-82512116959, 172831, 10R0568, 3595392, 178393C18Caterpillar Genset, Perkins Genset
GT25-4 W711736-5001S2674A200, 2674A202, 2674A223, 433289-0185T4.40Perkins Off Highway Truck
GT2052727266-5001S2674A371, 452301-0001, 2674A391, 022024001004-40TPerkins Industrial
GT2052727264-5001S452191-0001, 2674A371, 2674A093, 451298-0022T4.40Perkins Industrial EPA Tier 1
GT2052727265-5002S2674A324, 2674A382, 452264-0002, 219-9773T4.40Perkins Industrial
GT25-3 W711736-5010S2674A211, 2674A209, 711736-0010, 433289-0185T4.40Perkins Various
GT25-5 W762931-5001S320/06047, 320/06079, 2674A806, 760428-0005Scout 4.4JCB Backhoe Loader, Perkins Dieselmax
TO4B58465960-5003S2674358, 2674364, 465960-0009, 2674A363T6.354.4Perkins Truck
TD0949132-05110134229, SE652CJ4006TPerkins Industrial
S200G-11 W2674A2562674A237, S200G-111106DPerkins Earth Moving Loader
TV81TV81CAT 320D-V2, CAT 323DC6.6CAT 320D Excavator
GTA5518BS750525-5021S274-6296, 750525-0021, 3320045, CH11946C15Caterpillar Generator Set, Perkins Industrial
TB2565452073-00042674A056, 11999239, 443854-5122S1004-4JCB Shovel Loader, Perkins Power Units
GT2560S785828-5005S768525-0010, 2674A806, 433289-0426Tier 3Construction Equipment
H2C35248253535271, OE493421, 403314526STPerkins Truck
TA3107465778-5016S0R4543, 2674396, 409172-0045CA4.236Caterpillar 438C Backhoe
GT2052S452191-5001S2674A371, 2674A093, 727264-00011004-40TPerkins Industrial Construction Tier 1
TO4B51465740-5005S2674336, 2674366, 408105-0174T6.354.4Perkins Agricultural
GT2560S785828-5002S768525-0007, 2674A807, 316-0514Tier 3Perkins Various Construction
TO4B09465218-5006SE2NN6K682BB, 81868484, 408105-0350401DTNew Holland TW15 TW20 TW30
S500317227SE652BZ, 317129, 3165684016TAG2Perkins Industrial Gen Set
GT2560S785828-5004S768525-0004, 2674A808, 433289-0426Tier 3Construction Equipment
GT2052S727262-5001S2674A351, 452222-0001, 2674A089135TIVolvo Highway Truck
CH12036CH12036CH11087, CH12405, CH124892200 SeriesPerkins Industrial
GT3571S709942-5001S2674A342, 2674A402, 709947-0002Vista 6Agricultural Tractor
GT3267452234-5001S02201570, 166-2881, 2674A090, 4222178M91T6.60Perkins Truck
B2-3067107098800051070970005, 2674A2711106DPerkins Tractor
GT3267S452233-5005S2674A096, U2674A096, 436058-0006T6.60Perkins BP25/BC25.1 Agricultural
GT2556S738233-5001S2674A403, 433289-02231104Caterpillar 3054D
S1B317257317258, 2674A177, 317166704-30TPerkins Industrial
TBP439702422-50042674A082GenericPerkins

Equipment Compatibility

This 2674A404 GT25-1W turbocharger is a direct-fit component calibrated for various commercial transit, municipal delivery, and medium-duty box trucks:

Make Machine Model Year Range Engine Model Application
Iveco / LDV Light / Medium Delivery Trucks 2003–2014 Perkins 4.40L Diesel (Perkins commercial vehicle turbo) Urban Freight & Courier Logistics Delivery
Dennis Eagle Municipal Service Trucks & Sweepers 2004–2012 Perkins 4.40L (municipal service truck turbo) Local Municipal Service & Waste Collection
DAF / Leyland Urban Distribution Vans, Box Trucks 2003–2013 Perkins 4.40L Diesel Engine Box truck turbo Post-2003 Logistics
Terberg Specialized Chassis Shunt Tractors 2003–2015 Perkins 4.40L Diesel Harbor & Yard Trailer Positioning

Why Partner with Ruich Value

As a premier industrial diesel turbo manufacturer and direct alternative to a regional UK Perkins parts supplier, we provide micro-balanced turbocharging systems designed to maximize field uptime:

  • Premium K18 Inconel Alloy Turbine Wheels: Our exhaust turbine wheels are cast from high-nickel K18 Inconel alloy, ensuring exceptional structural integrity and creep resistance under sustained gas temperatures up to 750°C.
  • VSR Core Balancing up to 150,000 RPM: Every turbo cartridge kit (CHRA) undergoes dynamic Vibration Sorting Rig (VSR) testing at operational speeds to eliminate oil leakage and ensure quiet, whisper-smooth bearing rotation.
  • Pre-Calibrated Wastegate Actuators: Pneumatic actuators are individually calibrated on electronic flow benches to precisely match original engine torque and boost curves, eliminating turbo lag.
  • 100% Helium Leak and Oil Pressure Testing: To avoid micro-porosity in the turbine housings, all units are helium leak checked and hot oil pressure run before final cleanroom packaging.

Technical Q&A: Perkins 4.40L Turbocharger

What causes oil leaks past the dynamic seals on a Perkins 4.40L turbocharger?

Oil weeping from the compressor or turbine seals is rarely a failure of the turbo itself; it is typically triggered by high crankcase backpressure. If the crankcase breather becomes blocked, blow-by gases build pressure inside the engine block. This pressure blocks the gravity-drained lubricating oil returning from the turbo charger’s center housing. The stagnant oil rises inside the bearing housing, forcing its way past the piston seals. Always inspect the crankcase ventilation system during turbocharger replacement.

What is the benefit of the pneumatic wastegate actuator GT25 on Perkins commercial vehicles?

Urban delivery vans and box trucks undergo constant stop-and-go load cycles. The wastegate actuator GT25 is calibrated to bypass exhaust gases around the turbine wheel when peak boost limits are reached. This prevents over-boost, protects the engine block from excessive combustion pressures, and ensures a flat, smooth torque curve. Our replacement actuators are flow-bench matched to guarantee immediate response and eliminate low-rpm turbo lag.

How do I verify a 738233-0002 cross reference on a Perkins 2674A404 turbocharger?

The 738233-0002 cross reference is the official Garrett model number representing the Perkins 2674A404 turbocharger assembly. Rebuilders can verify compatibility by matching the 10-digit Garrett part number on the compressor housing nameplate. It is fully interchangeable with the 768233-5002S and 433289-5220S revisions, sharing identical mounting flanges, oil-line connections, and internal trim profiles.

What are the common symptoms of a failing turbo cartridge kit (CHRA) on a municipal service truck?

Typical symptoms include thick blue-grey exhaust smoke under load (resulting from oil bypassing the turbine seal), significant engine oil loss between servicing intervals, reduced manifold boost pressure, and high-pitched whistling or whistling noises under acceleration, indicating turbine wheel imbalance or bearing wear. Rebuilding with a balanced cartridge kit can restore full efficiency.

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For Turbocharger: Spare parts available – CHRA, actuator, repair kits. Part number required for final confirmation. OEM and aftermarket options.

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