Replacement head (OEM 11101-73020) for Toyota 4Y 8FGU25 forklifts. Cast iron construction with hardened valve seats solves LPG thermal wear. Global export

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Quick Summary: Toyota Cylinder Head

The Toyota 4Y cylinder head (OEM: 11101-73020) is an OHV 8-valve cast iron component designed for the 2.2L Gas/LPG industrial engine.
It resolves critical valve seat recession caused by high-temperature LPG operation and fits Toyota 7FGU25 and 8FGU25 forklifts. Cross ref: 11101-73021.
In stock for global export.

Overview

Engineered as the powerhouse for global material handling, the Toyota 11101-73020 cylinder head is the defining upper engine component for the 2.2L 4Y industrial engine. Dominating the warehouse logistics sector, this OHV 8V casting is extensively equipped on Toyota’s most successful forklift series, including the 7FGU25 and 8FGU25 models, as well as legacy commercial vehicles like the Hilux YN106.

A prevalent pain point for forklift fleets operating the 4Y engine on Liquefied Petroleum Gas (LPG) is severe valve seat recession. Because LPG runs “dry” and burns significantly hotter than standard gasoline, the exhaust valve seats suffer accelerated thermal wear, causing the valves to sink into the head. This results in lost valve lash, engine misfires, and dramatic compression loss during heavy lifting cycles. Our OEM-spec replacement cylinder head neutralizes this failure mode by utilizing high-density cast iron alloy integrated with induction-hardened valve seat inserts. This advanced metallurgical process ensures the cylinder head withstands the extreme thermal loads of continuous indoor LPG operation, securing maximum uptime for engine rebuilders and fleet managers.

Technical Specifications

Parameter Value
Engine Application Toyota 4Y (2,237 cc / 2.2L)
Fuel System Compatibility Gasoline / LPG (Carbureted & EFI)
Bore × Stroke 91.0 mm × 86.0 mm
Valve Configuration OHV, 8 Valves
Material High-Grade Cast Iron (Hardened Seats)
Head Bolt Torque 88 Nm (65 ft·lb) Final
Compression Ratio 8.8:1
Cross-Reference 11101-73021, 11101-71030

Available Models

Our Toyota industrial engine catalog encompasses the complete Y-series and Z-series ranges, spanning from the 3Y and 4Y gas/LPG platforms to the 1DZ diesel variants. Explore our whole Toyota Categories for additional cylinder heads, crankshafts, and gasket sets.

Engine ModelFuel TypeRef. OEM NumberMain Applications (Vehicles)
1KD-FTVDiesel11101-30050 11101-30030Hilux Vigo, Prado KDJ120/150, Fortuner, Hiace
2KD-FTVDiesel11101-30040 11101-30041Hilux Vigo, Hiace KDH200, Innova
1KZ-TEDiesel11101-69128 11101-69126Land Cruiser Prado KZJ90/95, Hilux Surf, Granvia
1HZDiesel11101-17010 11101-17012Land Cruiser 70/80/105 Series, Coaster Bus
2TR-FEPetrol11101-75200 11101-0C040Prado TRJ120/150, Hilux, Fortuner, Tacoma
3LDiesel11101-54130 11101-54131Hilux LN106, Hiace LH113 (2.8L)
5LDiesel11101-54150Hilux LN167, Hiace LH172 (3.0L)
22R / 22R-EPetrol11101-35080 11101-35060Hilux, 4Runner, Celica (US Market)
1HD-T / FTDiesel11101-17042 11101-17020Land Cruiser HDJ80 / HDJ100
14BDiesel11101-58040Dyna Truck, Coaster Bus (3.7L)
15B / 15B-FDiesel11101-58050 11101-58100Dyna Truck, Coaster Bus (4.1L)
3BDiesel11101-56034 (Old) 11101-58010 (New)Land Cruiser BJ40/60/70, Dyna
2L-II / 2L-TDiesel11101-54111 11101-54121Hilux LN85, Surf, Prado LJ70
2L (Old)Diesel11101-54050 11101-54062Hilux LN50, Hiace LH50 (Rocker Arm)
2JDiesel11101-20561Toyota Forklift (5FD Series)
4YPetrol/LPG11101-73020Toyota Forklift (5FG/6FG), Hiace YH
5KPetrol11101-13062Toyota Forklift, Liteace, Townace
2EPetrol11101-19156Corolla, Starlet (1.3L)
1TR-FEPetrol11101-0C030Innova, Hiace (2.0L)
1GD-FTVDiesel11101-0E010Hilux Revo, Fortuner (2015+)
2GD-FTVDiesel11101-0E020Hilux Revo (2.4L)
3RZ-FEPetrol11101-79275 (8 Port) 11101-79087 (4 Port)Prado RZJ90, Hilux, Tacoma
1FZ-FEPetrol11101-69155Land Cruiser FZJ80/105 (4.5L)
1DZ-IIDiesel11101-78202Toyota Forklift (7FD/8FD)
3C-TEDiesel11101-64390Estima, Picnic, Camry
1GR-FEPetrol11101-39xxxPrado GRJ120, FJ Cruiser (4.0 V6)

Compatibility

Make Machine Model Year Range Engine Application
Toyota Forklift (7FGU25 / 8FGU25) 1999–2013 4Y / 4Y-E Material Handling (2.5 Ton)
Toyota Forklift (5FGU20 / 6FGU20) 1986–1999 4Y Material Handling (2.0 Ton)
Toyota Hilux (YN106 / YN63) 1985–1997 4Y Pickup Truck / 4×4
Toyota HiAce (YH81 / YH53) 1985–1995 4Y Commuter Van

Why Partner With Ruich Value

  • LPG Optimized Valve Seats: Induction-hardened valve seat inserts specifically engineered to resist the dry heat and recession inherent to LPG forklift operations.
  • Precision Deck Machining: CNC-machined deck surfaces guarantee an optimal sealing plane for the head gasket, preventing coolant crossover.
  • Turnkey Assembly Available: Offered as a bare casting or complete assembly (with pre-installed valves, springs, and retainers) to slash labor times for busy warehouse mechanics.
  • Export Quality Control: 100% water jacket pressure tested to eliminate porosity risks, securely packed for volume distribution to North American and Southeast Asian markets.

Technical Q&A: Toyota 4Y Cylinder Head

Why do Toyota 4Y cylinder heads suffer from lost compression in forklifts?

In material handling applications like the 8FGU25, the 4Y engine often runs on LPG (propane), which burns hotter and lacks the lubricating properties of gasoline. This “dry” combustion causes accelerated wear on the exhaust valve seats, allowing the valves to recede into the head. This recession eliminates valve lash clearance, leading to misfires and lost compression. Our 11101-73020 replacement head features hardened valve seats specifically designed to withstand prolonged LPG thermal loads.

What is the correct head bolt torque specification for the Toyota 4Y engine?

According to the Toyota 4Y Engine Repair Manual, the cylinder head bolts must be torqued to a final value of 88 Nm (65 ft·lb) in three progressive stages. The recommended sequence is: 1st step to 29 Nm (22 ft·lb), 2nd step to 59 Nm (44 ft·lb), and the final 3rd step to 88 Nm. Always chase and clean the block threads and apply a light coat of oil under the bolt heads before torquing.

Is the 11101-73020 compatible with all Toyota 8FGU25 forklifts?

Yes, the 11101-73020 and its direct cross-reference 11101-73021 are the standard OEM cylinder heads for the 4Y and 4Y-E engines used in Toyota 7FGU25 and 8FGU25 forklifts. They are fully compatible with both carbureted and EFI (Electronic Fuel Injection) LPG fuel systems.

Can I use a Toyota 3Y cylinder head on a 4Y engine block?

No, they are not interchangeable. While the 3Y (2.0L) and 4Y (2.2L) share the same block family architecture, the 4Y engine utilizes a larger 91.0 mm bore compared to the 3Y’s 86.0 mm bore. Consequently, the combustion chamber diameter in the cylinder head is different. Installing a 3Y head on a 4Y block will cause severe interference and compression issues. Always use the exact 11101-73020 casting for 4Y applications.

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